XCT70-C8 水胶贴合(自动对位)设备
文章出处:http://www.gy96120.com/news686859.html发布时间?019-07-29 00:00:00
旭崇 XCT70-C8 水胶贴合(自动对位)设备
用途:本产品适用于各种硬质平面产品的硬对硬(HARD & HARD)贴合工艺;如触摸功能玻璃(SENSOR GLASS)与液晶屏(LCD PANEL)、钢化玻璃(COVER LENS)的组合贴合
The machine is used for HARD & HARD laminating process, such as laminating SENSOR GLASS and LCD PANEL, COVER LENS.
细节
自动对位平台 Platform
自动视觉系统?/span> Group of Vision System
自动贴合Z? Z-axis of Laminating
X-Y-Z点胶? Group of X-Y-Z Dispensing
CCD调节? Group of CCD adjusting
Z轴运动机? Moving Group of Z-axis
光源调节机构 Adjusting Group of Light Source
点胶设置手柄 Controller of Dispensing
制锁机构 Locking Group
介绍
一、自动对位(硬对硬)贴合
Auto Alignment ( HARD & HARD) Laminating
人工将上产品放置送料轴治具中,定?/span>OK后,下方支撑柱支?/span>
Put upper-side product on feeding fixture and positioning it.
送料轴将上产品送至压头正下?
Feeding axis moves to right under pressure head.
压头下降将上产品吸住,同时送料轴退?
Pressure head goes down to attach product, feeding axis return.
压头将上产品移动?/span>CCD摄像位置?/span>CCD抓取MARK点后升至待机?/span>
Pressure head moves to CCD photographing position to catch MERK point, then stand by.
人工将下产品放置?/span>2#载台上,并按下真空按钮将其吸附牢?/span>
Put under-side product on 2# platform and press vacuum button to attach it.
下产品移至点胶位点胶。点胶完?
Under-side product moves to dispense.
下产品移至拍照位拍照,拍?/span>OK,自动校?/span>OK
Under-side product moves to photographing position, photographing and aligning automatically.
上产品下贴到位,贴合OK, UV灯开启固化,复位
Upper-side product goes down to laminate, laminating OK, turn on UV light to cure it. Then reset machine.
二、手动对位(硬对硬)贴合
Manual Alignment (HARD & HARD) Laminating
?/span>OK下产品放?/span>3#平台上,点胶轴到位点?/span>
Put under-side product on 3# platform, dispensing axis moves to dispense.
载台移至CCD摄像位置?/span>CCD实时显示产品图像
Platform moves to CCD photographing position.
人工调整X-Y-θ对位准确
Manually align through X-Y-θ adjuster.
按下启动键,压头到达贴合位贴?
Press start button to laminate.
贴合OK,人工下?/span>
Laminating finish and take product.
重复以上工作
Repeat the above steps.
参数
输入电源?/span>AC220V 50-60HZ
Input Power: AC220V 50-60HZ
额定功率?/span>4.5KW
Rated Power: 18KW
外型尺寸?
Dimension:
程序控制?/span>PLC+伺服+自动视觉
Controlling Program: PLC + Servo + Auto vision
贴合方式:点胶贴?
Ways of Laminating: Dispensing laminate
翻转方式:气缸翻?
Method of Rotate: Rotate by Cylinder
适用尺寸?/span>300*300(可定制?/span>
Available Size: 300*300 (can be customized)
控制单元?/span>10寸人机界?/span>
Controlling: 10-inch human-interface
对位方式:自动视觉对?/span>+手动视觉对位
Alignment mode: Automatic visual alignment + Manual visual alignment
设备重量?/span>700KG
Weight of Machine: 700KG
真空处理:外置真?
Vacuum Processing: External Vacuum
制锁:气动机械制?
Locking System: Pneumatic Locking
特点
自动对位平台,通过视觉系统X-Y-θ自动识别精准对位
Platform can achieve accurate alignment through vision system.
自动视觉系统组,产品到位实现自动拍照自动对位自动贴合等功?
Vision system can photograph, align and laminate automatically.
自动贴合Z轴,对位OK通过伺服精准对位并配有缓冲气?/span>
Z-axis of laminating works with cushion cylinder and aligning through servo.
X-Y-Z点胶组,设备配有独立双工位,点胶系统轴位置可自由设置
The machine with independent working station and dispensing position can be set as needed.
CCD调节组,设备工位上配有手动对位视觉确保对位精?/span>
Group of CCD adjusting guarantees the accuracy of alignment.
Z轴运动结构,设备平台可用微调架手]动对位,对位完成后伺服可精准贴合
Moving group of Z-axis can achieve accurate laminating.
光源调节机构,设备压力光源可实现单独调整
Light source can be adjusted independently.
点胶设置手柄,点胶控制系统通过手柄可设置点,线,弧等多种图形及自动储存配方
Controller of dispensing can set dispensing map like spot, straight line and circular arc and so on and save data automatically.
制锁机构,翻转平台到位后用气缸机器制锁保证贴合精?
Locking system guarantees the accuracy of laminating at help of cylinder.
流程
LOCA邦定 LOCA Bonding
辅料
无尘?/span> Dust-free cloth
手套 Glove
酒精 Ethanol
易撕?/span> Pull tape
工具
酒精喷雾?/span> Sprayer